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Posts Tagged ‘cnc’
CNC Engraving Machines – Challenges and Considerations When Engraving Into Metal
CNC engraving machines work great for when you want to engrave into metals with cuts more than a few thousandths deep. This is opposed to the process of burnishing or dragging on metals. Using CNC engraving machines to engrave into metal presents end users with a variety of options to consider prior to production.
When using CNC engraving machines to engrave into metal, first think about how you are going to hold the material. Engraving into metal will most often exceed the strength capacity of tape or holding mats. Ideally, you want the holding device to completely keep the material from moving as well as be easy to use. You need to be able to set and move the material as efficiently as you can without sacrificing your hold or damaging the material.
Custom Jigs
If you’re using CNC engraving machines for highly competitive work, you really should design a custom jig that’s specific to that job. A good jig will allow you to quickly, easily and accurately place the material for multiple engravings of the same job. It’s worth spending some extra time and money creating a jig that makes it easy to hold and remove the material.
Cutters, Cutting Fluids and Spindles
Engraving into metal quickly eats up cutters. You really should use standard engraving cutters that are designed for engraving metals. Double ended, double fluted end mills work best. You’ll find end mills deliver a much superior quality and are easy to use. No matter which style of cutter you use, keep many duplicates on hand for replacement of broken cutters and re-sharpening. If this is a big part of your business, do yourself a favor and purchase your own cutter sharpener.
Definitely use a cutting fluid. Using a cutting fluid to lubricate the cutting surface will help to cool and protect your cutters. This also helps produce a smoother finish to the cut. Mystic Metal is a great cutting fluid that’s available through most suppliers.
Arming your CNC engraving machines with a collet spindle is essential for this type of engraving. You’ll notice that standard top load spindles don’t have the support necessary at the bottom of the spindle, causing the cutter to chatter under large engraving loads. This severely limits your engraving quality as well as damages the machine.
Z-Axis Speed
It is a good idea to use a slower Z-axis speed when engraving stainless materials. This gives the cutter time to fully penetrate the material to the desired depth before moving laterally. You can always adjust the speed of the Z-axis during production for the CNC engraving machine as needed.
Challenges and Considerations
Rotary engraving on stainless steel is a challenging application with CNC engraving machines. Yet stainless steel is a frequently requested material due to its low maintenance, heat resistance and inert properties.
It’s critical that those using CNC engraving machines understand that planning the production of the job is very important. Using the proper tools and fastening devices can make a project run efficiently and effectively.
Joe Marziano is Vice President of Vision Engraving and Routing Systems – the largest manufacturer of engraving machines in the United States. For more information about CNC engraving machines and more, please visit our site.
Article Source: http://EzineArticles.com/?expert=Joe_Marziano
CNC Routing for Business
I have been toying with a woodworking business idea for some time now. So I thought I would share with my readers. Feel free to respond if you like. I really like this CNC machine made by Rockler called the Shark. It is compact enough to fit in my small space and do some really neat work. My office is on the other side of the workshop, so the idea of me working on my computer on one side and having the cnc running on the other is appealing for some reason.
Woodworking businesses
2009 has been a tough year if you are in business, this year should be better. If you are thinking about starting something I think this machine or one similiar can be very helpful. Most woodoworkers tend to think old school when they want to start something up at home. I say why not go out on the edge a bit and use the machine to create some buzz in the community and a little cash in your pocket. About the only downside of this particular machine is that it does not do bigger pieces of wood, however you will have to shell out considerably more cash to make get a bigger size. The next size up seems to be a 4 x4 sized machine but it seems the offerings are slim. Shop bot seems to be the only one with a machine that size and its really not covered or presented that well.
Use this machine for:
- Making plaques
- Signs for garages (men’s toys)
- Kids items
- kitchen signs
- decorative art
- copies of photos
I have a few good ideas in my head. If I were just starting out, I definetly would harness the power of Ebay to get started. Ebay has spent gajillions of dollars on marketing and that makes perfect sense for someone who is just starting out. Lots and lots of people go to Ebay looking for something unusual or custom made and you don’t have to drop a lot of money to get a website going.
Specs You can see the Rockler CNC Shark or read further:
Improvements over the original CNC Shark:
- Twice the workable area
- Increased strength
- Includes updated version of VCarve software (5.0)
- Includes 1/2” Dia. V-Groove Router Bit
- Includes two Hold-down Clamps
Additional features:
- High speed traverse
- Less than .001″ resolution
- USB interface with removable memory card interfacee
- Includes mounts for a Bosch router (router sold separately)
Capable of interfacing with the following CNC programs:
- VCarve Pro
- 3D Cut
- Photo Carve
- BobCadt
- BobArt
- BobNestCad
- Mach 3
- Lazy Cam
MACHINE
- Travel: X: 24″ Y: 24″ Z: 4.25″
- High Speed traverse
- Bearings: 12 Precision Linear Bearing Guides (4 on each axis) that maximizes rigidity
- Resolution: less then .001 of an inch
- High Power Hybrid 1.8-degree steppers
- USB interface with on controller memory storage
- 24V Supply to provide full power to the steppers
- VCarve 5.0 program included (you can swap with BobCad 21)
- Rockler Holding Clamps included
- Rockler Router V bit included






